Develop a machine from an idea
Start with the product and required process. We review the concept, throughput and space to develop a suitable arrangement and design.
Discuss this route ↗OEM — Original Equipment Manufacturing
Machine & Equipment Design and Manufacture to Customer Requirements
We develop machines, modules and production lines around your product and process, from requirements and design through manufacture, assembly and production-line integration.
01 / WORKING TOGETHER
Start from where you are.
A new concept, existing drawings or a process stage to develop: we review the requirements and define the scope together.
Build to your drawings
We review drawings, materials, tolerances and the manufacturing, assembly and inspection scope before execution.
Discuss this route ↗Upgrade a machine or integrate a module
We review existing equipment and interfaces to develop a process stage or add a custom mechanism or module.
Discuss this route ↗02 / ENGINEERED BY KEMI
Different requirements. Purpose-designed solutions.
Three examples of translating product and process requirements into mechanisms and integrated equipment.
PR-01 / KEMI
Custom Ball Wafer Production Line
- The requirement
- A dedicated line to produce the customer’s intended Ball Wafer product.
- KEMI scope
- Development of the line and its mechanisms: cream spreading, conveying, nut placement, closing, Servo-driven pressing, cutting and separation.
- The outcome
- Connected product-forming stages in one workflow to produce the required Ball Wafer product.
PR-05 / KEMI
Almond & Hazelnut Pick-and-Place Robot
- The requirement
- Pick nuts and place them into product cavities in sync with the conveyor.
- KEMI scope
- Design and manufacture of a two-axis Cartesian robot, with vacuum pickup, Servo motion, sensors and product-path integration.
- The outcome
- A handling module configured around the product dimensions and the line’s pickup and placement points.
PR-02 / KEMI
Drum & IBC Filling System
- The requirement
- Weight-based liquid filling into drums and IBCs, configured for the product and container.
- KEMI scope
- A semi-automatic system with a movable nozzle, weighing, PLC control and an HMI, with a defined filling sequence and product supply connection.
- The outcome
- Combined handling, weighing and controls in an application-specific filling system.
03 / FROM BRIEF TO HANDOVER
Clear stages. Shared reviews.
We agree the execution scope, deliverables and acceptance criteria for the project before work begins.
- 01
Define requirements
Product, operating sequence, target throughput, space, utilities and connected equipment.
Output: agreed requirements and project scope.
- 02
Develop the concept & design
Module layout, mechanism and component design, and reviews of operation, maintenance access and safety requirements.
Review point: design and interfaces agreed before manufacture.
- 03
Manufacture, assemble & integrate controls
Component machining, fabrication and assembly, with motion and controls prepared to the approved design and scope.
Output: an assembled machine ready for the agreed tests.
- 04
Test & review acceptance
Trial the operating sequence and product, and review performance against project-specific acceptance criteria.
Review point: FAT when included in the project scope.
- 05
Install, commission & hand over
Site integration and commissioning, with agreed training, documentation and spares.
Output: handover and SAT review when included in the project scope.
04 / ENGINEERING & MANUFACTURING
Capabilities that support the project from design.
Mechanical design
Mechanism development, equipment layouts, CAD models and manufacturing drawings within the project scope.
Machining & fabrication
CNC machining, sheet metal cutting and fabrication of frames and components to the required drawings and materials.
Assembly & motion integration
Assembly of components, mechanisms, conveyors and handling equipment around the operating sequence.
Controls & automation
Integration of sensors, Servo motion, PLC controls and HMI interfaces to suit the application and agreed scope.
Agree what the handover includes.
Drawings, manuals, training, spare-parts lists and FAT/SAT are defined in the technical proposal and contract for each project. We also clarify safety requirements, integration boundaries, responsibilities, design and software file usage rights, and confidentiality requirements.
LET’S DEVELOP YOUR MACHINE
Tell us about the process you want to develop.
Start with the information you have. We review your requirements and identify the information and next steps needed to assess the project.
taher@kemi-eg.comAttach drawings, photos and video in your email application after reviewing the message.